Senior Mechanical Engineer, Cell Design IntegrationMechanical Design Engineering * Weirton, WV

Form Energy is seeking a Senior Mechanical Engineer for their Weirton, WV facility. The role involves leading the design of battery cell structures and collaborating with various engineering teams to optimize performance for high-volume manufacturing. This position offers an opportunity to contribute to innovative energy storage technology and is part of a rapidly growing company focused on transforming the energy landscape.
Position: Senior Mechanical Engineer, Cell Design IntegrationMechanical Design Engineering * Weirton, WV [...]

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand.

We have signed contracts with leading electric utilities across the United States. Trial production of our iron-air batteries has already begun, and this year, production will take off to high volumes at our new factory in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.
Role Description

The Mechanical Engineering team at Form is focused on designing the battery cell, module, and system enclosure that forms the foundation of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.

We're hiring an experienced Senior Mechanical Engineer to lead the cross functional interface between our Mechanical Design teams and our Manufacturing Engineering teams. As part of our Cell Mechanical Design team, you will ideate, define, and validate the key structural elements of the cell in collaboration with test engineering, manufacturing, supply, reliability and quality teams. This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!

This role is based out of our Weirton, WV facility. Relocation support is available.
What you'll do:
• Lead the design of the next generation of the cell vessel structure, particularly in the design of large-format plastic components and assemblies
• Lead the design of internal structural elements of the cell, accounting for diverse environmental and stress conditions
• Collaborate closely with manufacturing engineers to identify problem areas in cell design or assembly
• Lead design revisions and validation to address problem areas
• Develop functional requirements in close collaboration with members of the Cell Engineering and Systems Engineering teams
• Define and drive necessary analysis (e.g., FEA), hands-on testing, and failure analysis of cell structural components
• Analyze component and assembly tolerances and develop cost/manufacturing/performance/reliability trades
• Collaborate with module design engineers to ensure seamless integration of all components
• Establish efficient feedback loops between manufacturing engineering and design engineering teams
• Guide manufacturing engineers and technical operations to transition designs from the prototype stage to high-volume production

What you'll bring:
• Degree in Mechanical Engineering or related field;
Bachelor's with 5+ years of industry experience in mechanical design and high proficiency in CAD
• Demonstrated experience in plastic component design for structural applications
• Excellent communication, organizational skills
• Demonstrated experience translating Manufacturing Engineering feedback to Mechanical Design teams
• Experience with working in a manufacturing environment and with contract manufacturing suppliers
• Direct experience with high-volume manufacturing, fabrication, and prototyping techniques; experience with tight-tolerance, multi-material component design for harsh environments

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Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies…